Loss checked against what you agreed
AI Metal Loss Watch reads every receipt against the loss allowance agreed for that process. It learns the normal pattern of each bench, product and season, and flags what does not fit: a lot above allowance, a rising trend, or a dust collection that is overdue. The owner and supervisor decide what to do.
| Flag | Process | Over by g | Suggested check | Status |
|---|---|---|---|---|
| Bench 7, lots L-4471, 4472, 4476 | Filing | 1.840 | Reweigh with karigar | Open |
| Polishing dust, 41 days since collection | Polishing | 15.160 | Send dust to refiner | Scheduled |
| Casting tree, M-2604 | Casting | 0.000 | None, under allowance | Normal |
| Setting bench 3, broken stones | Setting | 0.580 | Count broken stones back | Cleared |
A second pair of eyes on every receipt
Allowance by process
Agreed loss for casting, filing, setting and polishing is stored per purity and product type, and every receipt is compared with it.
Pattern checks
The AI learns what is normal for each bench and product. A karigar with steady 0.80% who jumps to 0.99% is flagged even if the total looks fine.
Dust and recovery cycles
Polishing dust, sweepings and washing water are tracked by collection date. An overdue cycle is flagged before it looks like loss.
Owner briefing
A short daily list for the owner: what was flagged, why, how many grams, and the check that would explain it.
Full audit trail
Every flag, check, reweigh and correction is logged with names and time, so a month can be explained to anyone later.
People decide
The AI never marks a karigar at fault. Flags close only after a supervisor records the outcome, with the karigar present.
From a number to a check to a closed flag
Most flags are explained by recovery that has not happened yet, a stone count, or a weighing slip. The process is built to find that out quickly and fairly.
- 01
Receipt is weighed
Each receipt is compared with the agreed allowance and with the usual pattern for that bench and product.
- 02
Flag with a reason
If it does not fit, the owner sees the lot, the grams, the reason and a suggested check.
- 03
Check with the karigar
Supervisor and karigar reweigh, count stones or collect filings together. The result is recorded.
- 04
Flag closes
The flag closes with what was found. Patterns over months show which processes need a new allowance.
The same rules on both sides of the bench
A loss check is only useful if karigars trust it. AI Metal Loss Watch flags numbers, never people, and every flag is checked by a person in front of the karigar.
AI only flags numbers
Any review of a karigar's work is done by people, with the karigar present and records shown to them.
Allowances agreed in advance
Loss allowances are set by process and recorded, so karigars and owners see the same rules.
Own records, always visible
Karigars can see their own issue, receipt and labour records on a simple app.
Encrypted, never sold
Workshop data is encrypted and used only to run your factory.
About AI Metal Loss Watch
Works together with
Does the AI accuse karigars?
No. It flags a lot, a process or a recovery cycle. A person reviews it with the karigar present and records what was found. Many flags close as pending recovery.
How much history does it need?
It starts with your agreed allowances from day one. Pattern checks become sharper after about two months of receipts for each process.
Can we change allowances?
Yes. Allowances are versioned. A change applies from a date forward and is visible to karigars, so old lots are judged by the old rule.
Bring last month's receipts. We will show you where the grams went.
In a 45 minute demo we load your last month of metal issue and receipt, show where every gram went by process and karigar, and leave you with the numbers.